1000-ton Forging Production Line
Our advanced 1000-ton forging production line is designed to produce high-quality railroad parts with precision and efficiency.
Years of Experience
Daily Parts Production
Potential Growth
1000-ton Forging Production Line
Explore our cutting-edge equipment and the detailed processes that set us apart in the industry.
Section 1: Heating Process
Machine: W2P-500 Medium Frequency Induction Heating Furnace
Section 2: Forging Process
Machine: J31-125A Single Point Press
Section 3: Forming Process
Machine: 1000-ton Automatic Screw Press
Section 4: Trimming Process
Machine: JD21-125 Open Fixed Press
1000-ton Forging
Work Process
01
Heating Process
W2P-500 Medium Frequency Induction Heating Furnace
02
Forging Process
J31-125A Single Point Press
03
Forming Process
1000-ton Automatic Screw Press
04
Trimming Process
JD21-125 Open Fixed Press
Section 1 : Heating Process
W2P-500 Medium Frequency Induction Heating Furnace
Equipment Description:
The W2P-500 furnace is essential for the rapid and efficient heating of metal materials using electromagnetic induction.
Working Principle:
Utilizing electromagnetic induction, the W2P-500 converts electrical energy into heat. When an alternating current passes through the induction coil, it generates a magnetic field, inducing eddy currents in the metal. The resistance of the metal to these currents produces heat, enabling quick and controlled heating.
Advantages:
• High efficiency
• Precise temperature control
• Essential for subsequent forging operations
Section 2 & Section 3
J31-125A Single Point Press (Forging Process)
Equipment Description:
The J31-125A press uses a single point mechanism to apply pressure and shape heated metal materials.
Working Principle:
This press employs a crank-slider mechanism to convert the rotational motion of the motor into the linear reciprocating motion of the slider. This motion allows for accurate and efficient shaping of metal materials during the forging process.
Advantages:
• Controlled force application
• Efficient shaping of materials
• Enhances production line efficiency
1000-ton Automatic Screw Press (Forming Process)
Equipment Description:
The screw press ensures precise forming of metal parts, which is essential for creating high-quality railroad components.
Working Principle:
The motor drives the screw, converting electrical energy into mechanical energy. By adjusting the rotation direction and speed of the screw rod, precise control over the forming process is achieved, allowing for accurate shaping of metal parts.
Advantages:
• Precise control over shaping
• High accuracy in final products
• Essential for quality control
Section 4: Trimming Process
JD21-125 Open Fixed Press
Equipment Description:
The JD21-125 press is used to trim excess material from forged parts, ensuring a clean and precise finish.
Working Principle:
The motor drives a crank connecting rod mechanism, converting rotational motion into linear reciprocating motion. This motion is applied to the slider, which exerts downward pressure to trim and refine the forged parts, ensuring they meet the required specifications.
Advantages:
• Efficient trimming of excess material
• Enhances product quality
• Ensures final products meet specifications
Frequently Asked Questions
What is the capacity of the 1000-ton forging production line?
Our 1000-ton forging production line is capable of exerting a maximum forging force of 1000 metric tonnes (approximately 2,204,623 pounds), enabling the shaping and forming of large and complex metal components.
What types of equipment are included in the 1000-ton forging production line?
The production line includes the W2P-500 Medium Frequency Induction Heating Furnace, J31-125A Single Point Press, 1000-ton Automatic Screw Press, and JD21-125 Open Fixed Press. Each piece of equipment plays a crucial role in heating, shaping, forming, and trimming metal parts.Don’t shy away from using this helpful block to guide your website users to useful pages. Be the guide that they deserve!
What are the key applications of the 1000-ton forging production line?
The 1000-ton forging production line is used for a variety of applications, including the production of large and high-strength components such as crankshafts, connecting rods, gear blanks, flywheels, pressure vessels, and large tooling components. These applications span across industries like automotive, aerospace, construction, and heavy machinery manufacturing.Don’t shy away from using this helpful block to guide your website users to useful pages. Be the guide that they deserve!
What quality control measures are implemented in the 1000-ton forging production line?
We implement rigorous quality control measures at each stage of the production process, from precise heating and shaping to efficient trimming. Advanced monitoring systems and thorough inspections ensure that every part meets the highest industry standards for reliability and durability.Don’t shy away from using this helpful block to guide your website users to useful pages. Be the guide that they deserve!
Are there any safety considerations when operating the 1000-ton forging production line?
Yes, comprehensive safety protocols are in place to prevent accidents and ensure the well-being of personnel. These include operator training, adherence to safety guidelines, and the use of safety interlocks, light curtains, and emergency stop buttons on all equipment.Don’t shy away from using this helpful block to guide your website users to useful pages. Be the guide that they deserve!