400-Ton Forging Production Equipment Sequence and Working Principles
Understand the function and working principles of each piece of equipment in the 400-ton forging production line
application and production
The 400-Ton Forging Production
A critical component in modern manufacturing, providing the necessary force to shape and form metal materials into desired components. This equipment is widely used in various industries, including automotive, aerospace, and heavy machinery, due to its ability to handle large-scale and high-precision forging tasks.
Automotive
Engine parts, transmission gears, and chassis components.
High precision and strength of forged parts ensure durability and performance in vehicles.
Aerospace
Turbine blades, landing gear components, and structural airframe parts.
The ability to produce complex shapes with high strength-to-weight ratios, crucial for aerospace applications.
Machinery
Hydraulic cylinders, gear blanks, and construction equipment parts.
Enhanced strength and durability of components subjected to extreme loads and harsh working conditions.
400-Ton Forging Production Process
STEP 1: Heating Process
LW-250
Intermediate Frequency Induction Heating Furnace
Utilizes electromagnetic induction to convert electrical energy into heat energy, achieving rapid heating of metal materials.
Step 2: Blanking Process
J23-63
Open-type Inclinable Press
Driven by a motor, the flywheel’s inertia produces punching pressure for operation.
STEP 3: Forming Process
400-Ton Electric Screw Press
The electric motor acts as the driving power source, converting electrical energy into mechanical energy to drive the rotation of the screw rod. By adjusting the direction and speed of the screw rod’s rotation, forging control of the workpiece can be achieved.
Step 4: Trimming Process
J23-40
Open-type Inclinable Press
Driven by a motor, the flywheel’s inertia produces punching pressure for operation.
Frequently Asked Questions
What is a 400-ton forging press used for?
A 400-ton forging press is used to shape metal materials into various components by applying significant pressure. It is commonly used in industries such as automotive, aerospace, heavy machinery, and industrial tools.
How does the LW-250 Intermediate Frequency Induction Heating Furnace work?
The LW-250 Induction Heating Furnace uses electromagnetic induction to convert electrical energy into heat energy. This process rapidly heats metal billets to the required forging temperature, ensuring efficient and uniform heating.
What is the function of the J23-63 Open-type Inclinable Press?
The J23-63 Open-type Inclinable Press is used in the blanking process to punch metal sheets into rough shapes known as blanks. It operates by using a motor-driven flywheel to produce the necessary punching pressure.
How does the 400-ton Electric Screw Press operate?
The 400-ton Electric Screw Press converts electrical energy into mechanical energy using an electric motor. This energy drives the screw rod, allowing precise control over the forming process. It is used for shaping metal blanks into their final forms with high precision.
What is the role of the J23-40 Open-type Inclinable Press?
The J23-40 Open-type Inclinable Press is used in the trimming process to remove excess material from forged components. It operates similarly to the blanking press, using a motor and flywheel to produce the necessary punching pressure for trimming.
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