400 Tons, 630 Tons & 1000 Tons
Forging Manufacturing Machine Line
Forging is a critical manufacturing process that shapes metal using localized compressive forces, significantly enhancing its mechanical properties. This comprehensive guide explores the intricacies of a forging production line, highlighting the machinery used, the detailed forging process, and its diverse applications. Our facility includes 400Ton, 630Ton, and 1000Ton forging production lines, ensuring we meet a wide range of manufacturing needs.
Monthly Production
400Ton Forging Line
• Type: Hydraulic Forging Press
• Structure: Compact vertical frame with a hydraulic system at the top.
• Function: Used for forging smaller metal parts by applying precise and adjustable pressure.
• Operation: Ideal for medium-duty forging operations, providing versatility in shaping various metals.
630Ton Forging Line
• Type: Mechanical Press
• Structure: Features a large flywheel and a robust frame.
• Function: Utilized for stamping or pressing medium-sized metal parts, driven by the flywheel’s stored energy.
• Operation: Suitable for high-speed, high-volume production, offering precise control for intricate parts.
1000Ton Forging Line
• Type: Hydraulic Forging Press
• Structure: A substantial vertical frame with an advanced hydraulic system.
• Function: Used for heavy-duty forging operations, capable of generating high levels of force for large metal parts.
• Operation: Provides versatile pressure control, making it ideal for complex shapes and large-scale components.
Industrial Forging Manufacturing Process Steps
01
Heating
The metal workpiece is heated to a specific temperature to become malleable.
02
Positioning
The heated workpiece is placed in the die or mold of the press.
03
Pressing
The mechanical or hydraulic press applies compressive force to deform the metal into the desired shape.
04
Cooling
The forged part is allowed to cool, often using controlled processes to achieve desired properties.
05
Trimming
Excess material (flash) is trimmed off to achieve the final shape.
06
Heat Treatment
The forged part may undergo additional heat treatment to enhance strength and durability.
Enhance Precision
Experience unmatched precision with our range of advanced milling machines. Designed to handle complex geometries and high-tolerance requirements, our milling solutions ensure your forged parts achieve the perfect finish every time. Ideal for a variety of materials and applications, our milling machines are the backbone of modern manufacturing.
Machining Center
Achieve the highest levels of precision with our top-tier milling machines. Perfect for refining and finishing forged parts, these machines excel in producing complex shapes and maintaining tight tolerances. Trust our milling solutions for consistency and quality in every project.
Lathe Machine
Our lathe machines are built to deliver exceptional performance in turning, threading, and boring tasks. With a focus on accuracy and reliability, our lathes are suitable for both high-volume production and specialized machining needs, ensuring each part meets rigorous standards.
Electrical Discharge Machines (EDMs)
Our EDM machines provide cutting-edge technology for precision machining of intricate parts. Ideal for hard metals and detailed work, EDM offers superior accuracy and surface finish, making it a crucial tool for achieving the finest quality in secondary machining processes.
ISO 9001
Certification
100K+
Parts Monthly Delivered
10000+
Square yards Manufacture Size
10+
Years of Excellence
Experience Precision and Quality Today
✓ advanced CNC lathes
✓ high-precision mold processing.
Frequently Asked Questions
What is a CNC Lathe Machine?
A CNC lathe machine is a high-precision tool used in manufacturing for turning, threading, and boring operations. It is controlled by computer numerical control (CNC) to produce intricate parts with high accuracy and consistency.
What is Mold Processing?
Mold processing involves creating precise molds used in manufacturing to shape materials into specific forms. This process is essential for producing high-quality, consistent parts in industries such as automotive, aerospace, and consumer goods.
What is an Electrical Discharge Machine (EDM)?
An Electrical Discharge Machine (EDM) is a high-precision tool used to machine hard metals and create intricate shapes. EDM works by eroding material using electrical discharges, making it ideal for delicate and detailed machining tasks.
Why Choose StarPath Railroad Material Supply for Machining Solutions?
StarPath Railroad Material Supply offers state-of-the-art machining equipment, including CNC lathes, mold processing tools, machining centers, and EDM machines. Our commitment to quality, precision, and customer support ensures that you receive the best solutions for your manufacturing needs.
What Features Should I Look for in a Machining Center?
When choosing a machining centre, look for features such as precision, versatility, ease of use, automation capabilities, and compatibility with various materials. These features ensure that the machine can meet diverse manufacturing needs effectively.
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